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Culture

When RCI founder and president Peter May was interviewing at the Royal Ontario Museum for his first position working with dinosaur fossils back in 1977 he ended up rolling up his sleeves and getting his hands dirty checking out their tech.  He wanted to know how they did their casts and molds. Ten years later, as Peter started staffing up for his new venture, Research Casting International, the same sort of people were drawn to join the team. The kind of people who are interested in rolling up their sleeves and getting their hands dirty. People who are interested in creating and preserving. The same thing drives the culture at RCI today. Like to Camp? Drive a 4X4? Get your hands dirty? Work with the latest tech and classic artisanal tools? You’ve come to the right place.

Then and Now

Peter admits that he missed out on the dino phase as kid, but he’s more than made up for that in the ensuing years. A talented sculptor with a BFA from the University of Guleph, Peter trained with the ROM’s vetran paleontology technician Gordon Gyrmov and learned welding and metal working from a former WW2 Luftwaffe test pilot Rudy Zimmermann. Eventually he became the head technician at the ROM, then spent a stint at the Royal Tyrrell Paleontology Museum in Alberta. When he returned to the ROM, he started getting calls from other museums looking for casting services. He rented space, installed a drill press and a welding machine and completed assignments in his spare time. By 1990 he was so busy, that it was time to give up his day job.

1987    Toronto
1998    Oakville 6000 sq ft
2002    Beamsville 18,000 sq ft
2007    Trenton 48,000 sq ft.

RCI has grown from a team of three in 1987 to five in 1995, to over 40 in 2019. Today  we have the largest facility of its kind working with institutions and Museums and theme parks throughout the world, from Australia, to Japan, Dubai to North America. We recently signed a contract  to preserve, clean and mount 52 dinosaur skeletons for the Smithsonian Institution’s National Museum of Natural History in Washington. The effort will take four years to complete. This is the first time the Smithsonian has let their specimens be stored outside of their own facility and calls for rigidly specified environmental conditions and secure storage in the building.

Skeleton Crew

From the outside, RCI may look like a warehouse or manufacturing facility. Inside, however you’ll find something extraordinary. Not just the works-in-progress of paleontological specimens and casts in various stages of preparation, but an amazing multidisciplinary group of artists and technicians. RCI’s craftspeople typically learn on the job. They come from various backgrounds. Some have hard skills like blacksmithing or welding. But often as not what they have is the right attitude.  When RCI relocated to Trenton, 80% of the people who had been working for the company in Beamsville (near St. Catharines) relocated along with the company. Those who have become as intrigued with the work as Peter May tend to stick around. The RCI team work hard, often with inflexible deadlines and always to exacting standards. It’s the kind of work that forges close ties.

“Dino casters typically learn on on the job - come from various backgrounds. Sometimes they have hard skills like blacksmithing or metal working or welding but often as not, just the right attitude.”
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Peter May
President
Amelia Madill
Head of Preparation
Matt Fair
Production Manager
Garth Dallman
Project Manager
Brett Crawford
Head of Mounting
Mike Thom
Head of Molding and Casting
Stephen Lee
Head of 3D Imaging
Jeff Hawforth
Head of Cement Projects
Mike Pyette
Head of Special Projects

Join Our Team

We are always interested in receiving resumes that we can keep on file. We would be looking for people who have skills in molding and casting, painting and sculpting, blacksmithing and metal fabrication, and fossil preparation.

Current Employment Opportunities:

 

Sales and Production Supervisor 

Reports to: General Manager

Summary

Research Casting International is looking for a highly organized, self-motivated individual with excellent interpersonal and communications skills to work with clients and production staff for our aluminum/bronze foundry and concrete playground fabrication divisions. Competency with machinery and hand tools are an asset.

Duties and responsible for this position include but not limited to:

Sales and estimating for Foundry products

Customer service

Production Management

Production

Cast Mounting Technician

Reports To: Cast Mounting Supervisor

Summary

The position of cast mounting technician includes, but is not limited to assembly, metal fabrication, MIG welding, sculpting, installation, packing and crating. Responsibilities will be to complete assigned work in a timely fashion, work as a part of a team of like-minded individuals, potential to travel to job sites around the world installing museum exhibits fabricated at Research Casting International.

Core Competencies

Job Duties

Requirements

Work Conditions

Welder Component

This job also requires experience and expertise for production welding, service & repair welding, prototype building, and fitter welding. Responsibilities will include the fuel-tank and card-lock repairs, fabrication of custom prototypes from supplied drawings, fabrication of custom jigs and fixtures to produce production parts that meet customer specifications, as well as the fabrication of metal structures using jigs and fixtures in a high paced production environment.

The use of various hand tools, machinery and equipment will be required to manufacture metal products. This position will work with Supervisors and Lead Hands to ensure continuous improvements in work cells, hitting quotas, welding according to pre-set parameters using MIG, ARC and TIG welding processes. The ability to scan in and out of work orders is a must. The Journeyman Welder will be required to assist the Design Department with insight and knowledge of superior manufacturing methods, perform random maintenance on returned products to be refurbished or re-worked to customer specifications, and have strong knowledge and skill in operating all metalworking machinery. Additionally, the Journeyman Welder will be required to read and understand production drawings, blueprints, work orders and other written instructions.

 

Heavy Heart

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Heavy Heart

March 30, 2016

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