Fin & Sperm Whale Collecting & Mounting

We collected and mounted twelve Canadian whale skeletons on behalf of the Royal Ontario Museum (ROM). The skeletons are currently showcased in their mammal galleries.

We received a call from the ROM on November 5th, 2001 asking if we could help assist in retrieving a right whale. The whale had died in the Gulf of St. Lawrence and washed up on the east shore of Magdelan Island. The Department of Fisheries and Oceans instructed us on flensing the whale – the process of removing flesh from bones. With the help of a back-hoe, the skeleton was flensed, put into a container, and shipped back to our shop. The skeleton was then buried in a bed of horse manure and left to naturally deflesh and degrease.

Since then, we have retrieved a sperm whale and a fin whale. The fin whale was challenging to retrieve. It was found close to Sydney, Cape Breton Island, Nova Scotia approximately 60 feet from shore. The whale was completely inaccessible with any vehicle or heavy equipment. We walked all of our equipment 10 km to the site and suited up in chest waders and windbreakers with custom-made flensing knives in hand. We cut 4 feet square sections of flesh off of the 56-foot long animal. In three days, we managed to remove all of the flesh around the ribs and vertebrae. On the fourth day, we were warned of an impending storm that could possibly wash the rest of the whale out to the ocean. Concerned that we would not have enough time to flense the head or tail on site before the storm, we dragged the head and tail tethered on a 50’ line with a fishing boat into the closest harbour. The waves were 10 feet high by the time we reached the harbour. We arrived in Forchu Bay (a little sea sick) at 11pm, with the head and tail safely in tow. The next morning, the bones and remaining carcass were hoisted into a container with a crane and trucked back to our shop.

Royal Ontario Museum Fossil Remounts

We were commissioned by the Royal Ontario Museum (ROM) to remount many of their fossil specimens for the newly constructed east Crystal in the Temerty Galleries. This project involved dismantling, moving, cleaning, consolidating, and remounting 23 original fossil skeletons with hand forged external armatures, relocating 21 mammal skeletons, and moving 9 various sized mammal and dinosaur skeletons to storage. The specimens that were remounted included: Corythosaurus, Lameosaurus, Protoceratops, Allosaurus, Albertosaurus, Stegosaurus, Camptosaurus, Smilodon, Holmesina, Brontothere, Eremotherium, Toxodon, Castoroides, Desmostyle, Marauchenia, Phenacodus, Chasmosaurus, Ornithomimid, Parasaurolophus, Prosaurolphus, Gryposaurus, Edmontosaurus, and Maiasaura.

Barosaurus

The dream was for the centrepiece of the new dinosaur hall to be a sauropod (long necked, long tailed, quadrupedal dinosaur). Upon investigation for a specimen to fill this requirement, fate stepped in and almost by accident, it was discovered that the ROM had 50% of a Barosaurus in their collection that had not been catalogued but was identified by Jack McIntosh in the early 1980’s. It is the largest dinosaur ever displayed in Canada and the only Barosaurus the world build with actual fossils. The skeleton is from the Morrison Formation, and was collected by the Carnegie Museum from what is now Dinosaur National Monument, Utah, in the early part of the 20th century. The skeleton was acquired by the ROM in 1962 through a trade organized by former ROM Curator Dr. Gordon Edmund with the intention of installing it in the 1970 dinosaur gallery renovation. Due to a lack of space, the Barosaurus did not make it into the 1970 gallery. After Dr. Edmund retired in 1990, its story was forgotten and all of its pieces were separated on different shelves and in different drawers in the ROM’s collection room. Mounting this massive sauropod brought Dr. Edmund’ 40 year-old dream to reality, but unfortunately only after his passing. To recognize his vision, the museum affectionately nicknamed the specimen “Gordo” in his honour.

The skeleton includes four massive neck vertebrae, a complete set of vertebrae from the back, 14 tail vertebrae, both upper arm bones, both thigh bones, a lower leg, and various other pieces. The entire assembled skeleton is approximately 27 metres in length, and when alive, the animal would have weighed as much as 15 tonnes. The RCI staff worked tirelessly preparing, consolidating, reconstructing, building armatures, and assembling the skeleton in an extremely short 8-week period. Owner of RCI, Peter May, worked closely with paleontologist Dr. David Evans to assure the size and articulation of fossil and sculpted skeletons. “Gordo” is currently on display, in all its grandeur, at the ROM in Toronto, Ontario.

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Ediacaran Fossil Casts

Mistaken Point is home to the world’s oldest, largest and best preserved examples of Ediacaran life forms, representing the earliest known complex multicellular organisms in the fossil record. We were contracted by the Royal Ontario Museum and the Government of Newfoundland to produce life size casts that precisely replicate the surface of the rock face housing the 565-million year old Ediacaran fossils. These are the largest reproductions of abundant Ediacaran fossils anywhere in the world and are intended for scientific and educational purposes.

After much discussion and negotiation amongst the partners of the project, we sent a crew of 6 employees to Mistaken Point. Equipment was flown in by helicopter while the crew trekked in and out of the Geological Reserve on foot daily. For the most part, Mother Nature was kind during our 8-day stay on the rock surface. Towards the end of the week, however, she decided to test our endurance with relentless wind, rain, and cold temperatures. In the end, we were able to complete our intended goal of molding 750 square feet of rock surface, leaving behind no trace of our workmanship. Back at our facility, the daunting task of heavy 750 square foot mold and producing a full surface replication of the internationally important and irreplaceable Mistaken Point rock surface began. From the mold, a gel coat and fiberglass replica was produced. From this master replication, a series of smaller sections were reproduced for the Portugal Cove South visitor centre, Royal Ontario Museum, Queen’s University, Johnson GeoCentre, and the University of Oxford.

Futalognkosaurus

This project involved the digital development of one of the largest sauropod dinosaurs ever discovered. Elements were scanned on site in Argentina. Digital data was used to 3D print the elements and our 5-axis router carved the complete skeleton. Missing elements were digitally produced and added to the skeleton.

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Blue Whale Collection & Mounting

In spring 2014, we were contracted by the Royal Ontario Museum (ROM) and Memorial University to collect two blue whales skeletons from the shores of Trout River and Rocky Harbour, Newfoundland. The endangered whales had died and washed ashore after becoming trapped in sea ice. Although detrimental to the conservation of the Western Atlantic population, samples of the whales’ tissue and collection of their skeletons provides an important opportunity to gain knowledge on a species not well known to scientists.

We sent out a crew to join researchers from the ROM and volunteers to help remove the flesh from the bones of the whale carcasses – a process known as flensing. Although a messy (and smelly) job, the bones were eventually recovered and transported back to our headquarters. The bones have since been placed in shipping containers and covered in cow manure to break down the remaining flesh and to prepare for exhibit. ROM researchers are also preserving the 180 kg heart of the blue whale for scientific study and museum display.

The ROM blue whale skeleton mount was unveiled in March 217 as the centre piece of “Out of the Depths: The Blue Whale Story”. The Memorial University blue whale skeleton is anticipated to be installed in 2019.

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